Accident Boeing B-17G N390TH,
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ASN Wikibase Occurrence # 123049
 
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Date:Monday 13 June 2011
Time:09:47
Type:Silhouette image of generic B17 model; specific model in this crash may look slightly different    
Boeing B-17G
Owner/operator:Liberty Foundation, Inc.
Registration: N390TH
MSN: 44-85734
Year of manufacture:1944
Total airframe hrs:2579 hours
Engine model:Wright R-1820-97
Fatalities:Fatalities: 0 / Occupants: 7
Aircraft damage: Substantial
Category:Accident
Location:3 mi SE of Aurora Municipal (ARR), IL -   United States of America
Phase: Initial climb
Nature:Ferry/positioning
Departure airport:Aurora, IL (ARR)
Destination airport:Indianapolis, IN (MQJ)
Investigating agency: NTSB
Confidence Rating: Accident investigation report completed and information captured
Narrative:
The weekend before the accident, a fuel leak was identified. The fuel leak was subsequently repaired, and a final inspection the morning of the accident flight reportedly did not reveal any evidence of a continued fuel leak. Shortly after takeoff, the flight crew noticed a faint odor in the cockpit and a small amount of smoke near the radio room. The flight crew immediately initiated a turn with the intention of returning to the departure airport. About that time, they received a radio call from the pilot of the accompanying airplane advising that there was a fire visible on the left wing. The accident pilot subsequently executed an emergency landing to a corn field. Emergency crews were hampered by the muddy field conditions, and the fire ultimately consumed significant portions airframe.
In-flight photographs showed the presence of fire on the aft lower portion of the left wing between the inboard and outboard engines. Located in the same area of the fire were fuel tanks feeding the left-side engines. After landing, heavy fire conditions were present on the left side of the airplane, and the fire spread to the fuselage.
A postaccident examination noted that the C-channel installed as part of the No. 1 main fuel tank repair earlier in the week was partially separated. During the examination, the tank was filled with a small amount of water, which then leaked from the aft section of the repair area in the vicinity of the partially separated channel. Metallurgical examination of the repair area revealed a longitudinal fatigue crack along the weld seam.
The fatigue nature of the crack was consistent with a progressive failure along the fuel tank seam that existed before the accident flight and was separate from the damage sustained in the emergency landing and postlanding fire. The repair earlier in the week attempted to seal the leak but did not address the existing crack itself. In fact, the length of the crack observed at the time of the repair was about one-half the length of the crack noted during the postaccident examination, suggesting that the crack progressed rapidly during the course of the accident flight. Because the repaired fuel tank was positioned within the open wing structure, a fuel leak of significant volume would have readily vaporized, producing a flammable fuel vapor/air mixture. Although the exact ignition source could not be determined due to the fire damage, it is likely that the fuel vapor and liquid fuel encountered hot surfaces from nearby engine components, which initiated the in-flight fire.

Probable Cause: An inadequate repair of the fuel tank that allowed the fuel leak to continue, ultimately resulting in an in-flight fire.

Accident investigation:
cover
  
Investigating agency: NTSB
Report number: CEN11FA383
Status: Investigation completed
Duration: 2 years and 10 months
Download report: Final report

Sources:

NTSB

Location

Revision history:

Date/timeContributorUpdates
13-Jun-2011 10:41 glen Added
13-Jun-2011 10:43 harro Updated [Aircraft type, Location, Nature, Departure airport, Damage]
13-Jun-2011 10:47 Anon. Updated [Time, Registration, Operator, Total occupants, Location, Phase, Departure airport, Narrative]
13-Jun-2011 10:48 Anon. Updated [Aircraft type, Registration]
13-Jun-2011 12:07 RobertMB Updated [Time, Aircraft type, Cn, Operator, Source, Narrative]
13-Jun-2011 12:55 bizjets101 Updated [Source]
13-Jun-2011 19:17 bizjets101 Updated [Source]
25-Apr-2016 16:50 TB Updated [Aircraft type, Location, Source, Narrative]
21-Dec-2016 19:25 ASN Update Bot Updated [Time, Damage, Category, Investigating agency]
27-Nov-2017 16:54 ASN Update Bot Updated [Cn, Operator, Other fatalities, Nature, Departure airport, Destination airport, Source, Narrative]

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