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ASN Wikibase Occurrence # 133196
Last updated: 13 January 2020
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Type:Silhouette image of generic H269 model; specific model in this crash may look slightly different
Hughes 269B
Owner/operator:Dwain Webster
Registration: N9375S
C/n / msn: 54-0091
Fatalities:Fatalities: 0 / Occupants: 2
Other fatalities:0
Aircraft damage: Written off (damaged beyond repair)
Location:Toulon, IL -   United States of America
Phase: Take off
Departure airport:
Destination airport:
Investigating agency: NTSB
On May 25, 1994, at 1830 central daylight time, a Hughes 269B helicopter, N9375F, owned and piloted by Dwain Webster of Toulon, Illinois, was destroyed while performing main rotor blade tracking. The private pilot in command and mechanic passenger received minor injuries. Visual meteorological conditions existed at the time of the accident and winds were reported as 10 knots. The flight was operated under 14 CFR Part 91 as a maintenance flight, no flight plan was filed and there was no intent to depart from a hover.

The pilot reported that upon completing the fourth rotor engagement to track the newly installed main rotor blades, he began to increase collective pitch to check blade track in a hover. With approximately 2 inches of up collective, the helicopter began violent vertical vibrations. The pilot reduced collective and secured the throttle. The tail boom separated from the helicopter, the cockpit and skids were destroyed, and all three main rotor blade dampers separated from the main rotor blade trailing edges.

A post-crash inspection of the helicopter revealed that all the landing gear oleo attaching lugs separated from their attaching points. Flight control continuity was established to the rotor head, and all controls still moved freely. All three main rotor blade spindles rotated smoothly. The red and white main rotor blade flap restrainers were intact. The blue main rotor blade flap restrainer was broken in an upward direction. The main transmission rotated freely. All 3 main rotor blade dampers were able to be moved through their ranges, exhibiting some resistance, which was not measured due to a lack of a calibrated torque wrench.

The main rotor blade dampers and the four shock strut oleos were removed for testing at Schweizer Helicopters. The test and disassembly was attended by FAA representatives from the Rochester, NY FSDO. These tests revealed that all the dampers were set 70 to 100 inch-pounds below the value specified in the maintenance manual. The red damper internal discs were assembled in an incorrect order.

Blade damper torque values were measured as: 1st stage lead 1st stage lag 2nd stage BLUE 140 in-lb 150 in-lb 220 in-lb WHITE 150 in-lb 150 in-lb 250 in-lb RED 130 in-lb 120 in-lb 200 in-lb normal 200-230 in-lb 200-230 in-lb ---------

The 3 intact oleos were compression tested as follows: initial maximum LFWD 70 lbs 600 lbs RFWD 75 lbs 500 lbs RREAR 50 lbs 250 lbs normal 150 lbs 3300 lbs

The Airframe and Powerplant mechanic who was performing the annual inspection stated he did not remember servicing the oleo struts. He stated the struts looked ok, and were hand checked by lifting up the tail to check for reaction. They were not checked with any pressure gauge.

The same mechanic stated that every other year during the annual inspection the dampers were disassembled, the plates cleaned using emery cloth, and reassembled with new fluid. The same parts that were removed were reinstalled into each damper, the torque was set using a dial calibration type torque wrench calibrated in inch-pounds, and the tension was checked using a scale and pulley. Lead to lag should be set from 6.5 to 7.0 inch pounds according to the maintenance manual.

The Pilot Operating Handbook for the Hughes 300 Model 269B contains an OPERATIONAL CHECK - OLEO DAMPERS section, which includes the following: "CAUTION" "Ground resonance can result if aircraft is operated when oleo damper extension, fluid type, and/or fluid-to-air proportions are incorrect."

The 269 Series - HMI states:

"5.3.f(7) Cycle overhauled dampers and readjust locknut as many times as necessary to stabilize torque reading at 230 inch-pounds."

"NOTE: ...if torque readings from le


NTSB id 20001206X01253

Revision history:

21-Dec-2016 19:25 ASN Update Bot Updated [Time, Damage, Category, Investigating agency]

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