Accident Diamond DA40 Diamond Star N386MA,
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ASN Wikibase Occurrence # 282614
 
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Date:Wednesday 19 August 2020
Time:21:50 LT
Type:Silhouette image of generic DA40 model; specific model in this crash may look slightly different    
Diamond DA40 Diamond Star
Owner/operator:Cae Oxford Aviation Academy
Registration: N386MA
MSN: 40.449
Year of manufacture:2004
Total airframe hrs:8528 hours
Engine model:Lycoming IO-360-M1A
Fatalities:Fatalities: 0 / Occupants: 2
Aircraft damage: Substantial
Category:Accident
Location:Benson, AZ (E95) -   United States of America
Phase: Landing
Nature:Training
Departure airport:Mesa-Falcon Field, AZ (MSC/KFFZ)
Destination airport:Benson, AZ (E95)
Investigating agency: NTSB
Confidence Rating: Accident investigation report completed and information captured
Narrative:
The pilots were performing an instructional flight and completed a normal approach to the destination runway. The main landing gear touched down on the runway surface first and as soon as the nose lowered, the nose landing gear collapsed.
 
The nose landing gear fork assembly had collapsed when a pivot-axle welded to the arm in the nose landing gear welding assembly fractured. A metallurgical examination revealed the pivot-axle fracture surface exhibited two opposite facing fatigue cracks propagating inward on the pivot-axle due to reverse bending, consistent with repeated landing forces and cycles prior to the accident. The cracks propagated until the remaining pivot-axle cross section could not withstand the loads on the last landing cycle and succumbed to fracture from overstress.

The location of the crack's origins required disassembly to detect. Therefore, it would not have been easily detected during routine maintenance. Following this accident, the manufacturer issued a mandatory service bulletin to routinely inspect the nose landing gear for cracks using dye penetrant.

Probable Cause: The failure of the nose landing due to fatigue cracking.

Accident investigation:
cover
  
Investigating agency: NTSB
Report number: WPR20LA290
Status: Investigation completed
Duration: 2 years
Download report: Final report

Sources:

NTSB WPR20LA290

Location

Revision history:

Date/timeContributorUpdates
09-Sep-2022 12:43 ASN Update Bot Added

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