Accident Beechcraft C35 N709D,
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ASN Wikibase Occurrence # 293811
 
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Date:Thursday 12 May 2005
Time:16:50 LT
Type:Silhouette image of generic BE35 model; specific model in this crash may look slightly different    
Beechcraft C35
Owner/operator:Private
Registration: N709D
MSN: D-2981
Year of manufacture:1951
Total airframe hrs:5864 hours
Engine model:Teledyne Continental E-225-8
Fatalities:Fatalities: 0 / Occupants: 1
Aircraft damage: Substantial
Category:Accident
Location:Rancho Santa Fe, California -   United States of America
Phase: Unknown
Nature:Private
Departure airport:San Diego-Montgomery-Gibbs Executive Airport, CA (MYF/KMYF)
Destination airport:Anza, CA (54CL)
Investigating agency: NTSB
Confidence Rating: Accident investigation report completed and information captured
Narrative:
Following a loss of engine power, the pilot made a forced landing in an open field and collided with two fences. The FAA inspector who responded to the accident site reported that fuel was in the fuel tanks. A visual inspection of the engine revealed no obvious mechanical failures. Investigators made unsuccessful attempts to run the engine; it would start, but would not remain running. The engine driven fuel pump was removed and investigators noted that the mating splines in the drive shaft were severely worn. A review of the engine logbook revealed that a field overhauled engine and an overhauled fuel pump had been installed on the airframe about a year prior to the accident; an annual inspection had been completed at the time of the engine installation. The owner reported a total of 149.38 hours of operation since the annual inspection. An FAA approved repair station had overhauled the fuel pump. The fuel pump was submitted to the Safety Board Materials Laboratory for further examination. A senior metallurgist observed wear and metal flow on the square key portion of the fuel pump shaft. There was no evidence of cracking or wear of the drive gear splined teeth. The metallurgist manually rotated the fuel pump and was able to achieve only intermittent engagement between the square key and corresponding slot. A Rockwell Hardness Test (C-scale; HRC) of the gear was conducted. The hardness specification for the gear was between 50-52 HRC. Initially the gear results for the HRC were below acceptable limits and a Rockwell B (B-scale; HRB) test was performed with an average hardness of 94.5 HRB. Laboratory personnel determined that the gear had a cadmium coat, and conducted another test after removal of the cadmium coat. The HRC tests were performed with an average gear hardness of 40 HRC. The FAA issued a suspected unapproved part notification (UPN No. 2004-00053) regarding the overhaul/repair procedure of the accident fuel pump. Teledyne Continental Motors issued a Service Instruction Letter (SIL) SIL06-2 notifying owners and operators of the FAA's issuance of UPN No. 2004-00053.

Probable Cause: failure of the engine driven fuel pump due to the improper overhaul procedure of the fuel pump by an overhaul facility, and the use of parts that did not meet hardness specification.

Accident investigation:
cover
  
Investigating agency: NTSB
Report number: LAX05LA166
Status: Investigation completed
Duration: 2 years and 3 months
Download report: Final report

Sources:

NTSB LAX05LA166

Revision history:

Date/timeContributorUpdates
10-Oct-2022 13:50 ASN Update Bot Added

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