Accident Grumman G-164B Turbo Ag-Cat N3629E,
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ASN Wikibase Occurrence # 295870
 
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Date:Friday 16 May 2003
Time:12:00 LT
Type:Grumman G-164B Turbo Ag-Cat
Owner/operator:Daniel Alan Faunce
Registration: N3629E
MSN: 744B
Year of manufacture:1984
Engine model:Garrett-AiResearch TPE-331-2-201
Fatalities:Fatalities: 0 / Occupants: 1
Aircraft damage: Substantial
Category:Accident
Location:Basin City, Washington -   United States of America
Phase: Unknown
Nature:Agricultural
Departure airport:Basin City, WA
Destination airport:
Investigating agency: NTSB
Confidence Rating: Accident investigation report completed and information captured
Narrative:
The pilot had just executed a reversal turn in order to start another spraying swath when the turbine engine suddenly stopped and the propeller feathered. He attempted to land on a road near the edge of the field he was spraying, but a tractor was on the road so he had to land in a crop of tall wheat. Just before touchdown, one of the aircraft's wings impacted the terrain, and during the landing roll on the soft terrain, the aircraft nosed over. During a post-accident teardown inspection it was determined that the torque sensor idler gear duplex bearing (part number 3103035-1) had failed, which is a condition that would normally result in an uncommanded in-flight shutdown of the engine. Further inspection of the bearing revealed only minimal heat stress discoloration and no clear lack of lubrication, but the bearing balls had been worn undersize, and the bearing cage had fractured into pieces. Further inspection of the bearing by Honeywell Mechanical Systems, revealed that the bearing condition was consistent with advanced rolling contact fatigue failure. As part of the investigation, an FAA Airworthiness Inspector determined that, "The installation of the subject matched bearing set was performed properly by the last overhaul shop in accordance with the Allied-Signal (Honeywell) Overhaul Specification No. 72-00-17, revised July 20, 1992." Although the reason for the unexpected failure of this bearing after approximately 100 hours of operation could not be determined, it was noted that at the last overhaul, the Torque Sensor was not upgraded to the available -3 bearing, which uses a larger bearing assembly and a different gear set.


Probable Cause: The failure of the torque sensor idler gear duplex bearing during agricultural aerial application, resulting in a total power loss and a forced landing. Factors include tall wheat and soft terrain.

Accident investigation:
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Investigating agency: NTSB
Report number: SEA03LA086
Status: Investigation completed
Duration: 1 year 1 month
Download report: Final report

Sources:

NTSB SEA03LA086

Revision history:

Date/timeContributorUpdates
13-Oct-2022 13:51 ASN Update Bot Added

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