Serious incident Flight Design CTLS N21ZA,
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ASN Wikibase Occurrence # 314355
 
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Date:Wednesday 17 October 2012
Time:12:30 LT
Type:Silhouette image of generic FDCT model; specific model in this crash may look slightly different    
Flight Design CTLS
Owner/operator:Zone Aviation
Registration: N21ZA
MSN: F-10-09-04
Year of manufacture:2011
Engine model:Rotax 912
Fatalities:Fatalities: 0 / Occupants: 2
Aircraft damage: Minor
Category:Serious incident
Location:Elyria, Ohio -   United States of America
Phase: Landing
Nature:Training
Departure airport:Lorain/Elyria-Lorain County Regional Airport, OH (KLPR)
Destination airport:Lorain/Elyria-Lorain County Regional Airport, OH (KLPR)
Investigating agency: NTSB
Confidence Rating: Accident investigation report completed and information captured
Narrative:
The flight instructor reported that the airplane's fixed right main landing gear collapsed during landing. He reported that the landing was "not extraordinarily hard" and that it should have been well within the airplane's typical performance.

Postincident examination of the composite right main landing gear leg revealed several manufacturing defects, including wrinkled layers and layers that terminated at the surface when they should have been continuous, which reduced the landing gear leg's strength and its ability to resist longitudinal cracks. As a result of this investigation, the airplane manufacturer conducted an audit of the subcontractor that manufactured the landing gear legs. The audit revealed that, before the incident, the landing gear manufacturer had become aware of quality issues related to the mold closing process of the landing gear legs during manufacture and had implemented steps to reduce the recurrence of these issues. Based on the available evidence, the manufacturing defects in the composite main landing gear leg likely reduced the leg's load-carrying capacity and resulted in its eventual failure.

Probable Cause: The manufacturing defects in the main landing gear leg, which resulted in its eventual failure.

Accident investigation:
cover
  
Investigating agency: NTSB
Report number: CEN13IA024
Status: Investigation completed
Duration: 2 years 1 month
Download report: Final report

Sources:

NTSB CEN13IA024

History of this aircraft

Other occurrences involving this aircraft
19 July 2012 N21ZA Zone Aviation 0 Elyria, Ohio sub
4 November 2018 N21ZA Ras Aviation Llc 0 Elyria, OH sub
Runway excursion

Location

Revision history:

Date/timeContributorUpdates
02-Jun-2023 16:31 ASN Update Bot Added

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