Serious incident Beechcraft 58 Baron N78KL,
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ASN Wikibase Occurrence # 351336
 
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Date:Wednesday 8 June 2022
Time:11:00
Type:Silhouette image of generic BE58 model; specific model in this crash may look slightly different    
Beechcraft 58 Baron
Owner/operator:Nea Industrial LLC
Registration: N78KL
MSN: TH-1578
Year of manufacture:1990
Total airframe hrs:2969 hours
Engine model:Continental IO-550 Series
Fatalities:Fatalities: 0 / Occupants: 5
Aircraft damage: Minor
Category:Serious incident
Location:Evansville, IN -   United States of America
Phase: En route
Nature:Private
Departure airport:Paragould-Kirk Field, AR (PGR/KPGR)
Destination airport:Dayton-James Cox Dayton International Airport, OH (DAY/KDAY)
Investigating agency: NTSB
Confidence Rating: Accident investigation report completed and information captured
Narrative:
On June 8, 2022, about 1100 central daylight time, a Beech 58 airplane, N78KL, sustained minor damage when it was involved in an incident near Evansville, Indiana. The pilot and four passengers were not injured. The airplane was operated as a Title 14 Code of Federal Regulations Part 91 personal flight.

The airplane was about 1 hour into the cross-country flight when the pilot heard a 'boom' noise. The airframe began vibrating, and the airplane yawed to the left. The pilot contacted approach control and stated that he needed to land the airplane immediately. The pilot was directed to divert, and he landed the airplane without incident. After exiting the airplane, the pilot noticed that one of the aluminum propeller blades on the left engine had separated about midspan, resulting in minor damage. The 'boom' that the pilot heard was likely the blade separating in flight.

Examination of the fracture surface revealed signatures consistent with high-cycle fatigue failure. The fatigue origin area was coincident with an area of damage that was covered with a thick black paint. The paint had a slightly different composition than the thinner layer of black paint on the rest of the blade. No evidence indicated any repair in the area of the damage and investigators were unable to determine when the damage was painted.

Although the investigation could not determine, based on the available evidence for this incident, when the damage that led to the fracture occurred, or when the damage was painted, it is likely the damaged area was present at the airplane's most recent 100-hour inspection, which occurred 28 hours before the incident. The presence of the black paint could have made it difficult to detect the damage during the mechanic's visual inspection of the blade surface during the airplane's most recent 100-hour inspection. Had the damage been detected during the 100-hr inspection it should have triggered maintenance of the propeller blade.

The damage was also hidden but detectable during the preflight inspection conducted by the pilot before the accident flight. Had the damage been detected by the pilot, it should have triggered further examination and maintenance of the propeller blade.

Probable Cause: The failure of the propeller blade due to high-cycle fatigue that originated from damage that occurred at an unknown time. Contributing to the accident was the failure to identify the damage before the accident flight.

Accident investigation:
cover
  
Investigating agency: NTSB
Report number: CEN22LA250
Status: Investigation completed
Duration: 1 year and 7 months
Download report: Final report

Sources:

NTSB CEN22LA250

https://data.ntsb.gov/Docket?ProjectID=105266

Location

Images:


Photo: NTSB

Revision history:

Date/timeContributorUpdates
01-Feb-2024 11:03 ASN Update Bot Added
01-Feb-2024 11:08 harro Updated [Aircraft type, Other fatalities, Narrative]
07-Feb-2024 09:42 Captain Adam Updated [Time, Location, Source, Narrative, Photo]

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