Serious incident McDonnell Douglas MD-11F N581FE,
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ASN Wikibase Occurrence # 353644
 
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Date:Wednesday 21 October 1998
Time:11:15 LT
Type:Silhouette image of generic MD11 model; specific model in this crash may look slightly different    
McDonnell Douglas MD-11F
Owner/operator:Federal Express
Registration: N581FE
MSN: 48419/450
Total airframe hrs:26857 hours
Engine model:GE CF6-80C2D1F
Fatalities:Fatalities: 0 / Occupants: 3
Aircraft damage: None
Category:Serious incident
Location:Honolulu, HI -   United States of America
Phase: En route
Nature:Unknown
Departure airport:(KHNL)
Destination airport:Sydney Australi, OF
Investigating agency: NTSB
Confidence Rating: Accident investigation report completed and information captured
Narrative:
The first officer was the flying pilot and detected a right wing heavy condition with roll control difficulties during liftoff. The crew dumped fuel and returned for a landing. Post landing inspection showed that three of the five spoilers on top of the right wing were fully deployed. Mechanics found a general-purpose shop rag lodged in the spoiler control pulley system, jamming it in the deployed position. The pulley area where the mechanics found the rag was an open and unprotected area in the center body landing gear wheel well. The center gear doors are normally closed on the ground; however, maintenance personnel can open the doors to work in this area. The doors open and the center landing gear retracts forward into this area during normal operation. The last maintenance completed in this area was 2 days prior to the incident when a contract fuel systems repair company opened several lines in that area to check for leaks. Mechanics could not find any rags, so a supervisor brought rags from another hangar. The supervisor was positive that he provided diaper style rags rather than shop style rags. His company only used the diaper style rag because it was more absorbent than a regular shop rag. A mechanic for the carrier said they normally used colored general-purpose shop towels. They occasionally used white terrycloth towels. The airplane completed 9 flights through various line stations prior to the mishap. On a walk around inspection, mechanics do not normally open the wheel well doors and look at the spoiler pulley system.

Probable Cause: A jammed spoiler control pulley system caused by a shop rag left in an area of recent maintenance. Neither the maintenance organization nor the mechanic responsible could be determined.

Accident investigation:
cover
  
Investigating agency: NTSB
Report number: LAX99IA013
Status: Investigation completed
Duration: 2 years and 6 months
Download report: Final report

Sources:

NTSB LAX99IA013

History of this aircraft

Other occurrences involving this aircraft
17 October 1999 N581FE FedEx 0 Subic Bay International Airport (SFS) w/o

Location

Revision history:

Date/timeContributorUpdates
10-Mar-2024 09:00 ASN Update Bot Added

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