Accident Bell UH-1H Iroquois N869W,
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ASN Wikibase Occurrence # 354302
 
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Date:Thursday 18 June 1998
Time:09:20 LT
Type:Silhouette image of generic UH1 model; specific model in this crash may look slightly different    
Bell UH-1H Iroquois
Owner/operator:Horizon Helicopters
Registration: N869W
MSN: 68-15530
Total airframe hrs:6218 hours
Engine model:Lycoming T53-L13BA
Fatalities:Fatalities: 0 / Occupants: 1
Aircraft damage: Substantial
Category:Accident
Location:Couer D'alene, ID -   United States of America
Phase: Manoeuvring (airshow, firefighting, ag.ops.)
Nature:Unknown
Departure airport:Coeur D'alene, ID
Destination airport:
Investigating agency: NTSB
Confidence Rating: Accident investigation report completed and information captured
Narrative:
The pilot stated that he heard a loud metallic bang coming from the rear of the aircraft, followed immediately by a loss of power. He elected not to auto-rotate to a landing at the log-landing because of personnel in the vicinity, so he initiated an approach to a logging road adjacent to the log-landing. He landed with skids level, no power, and very low rotor rpm, but felt that he had the road made. After touching down, the helicopter rocked backward and rolled over on its left side. The engine was still running, and the pilot shut it down with the fuel valve. During the course of engine disassembly and inspection, output reduction gearbox damage was found to be consistent with a number one planet gearshaft separation caused by fatigue initiating at the outside diameter of the gear shaft within the shaft/gear web shoulder fillet radius. Laboratory analysis of the remnants of the number one planet gear noted that a cross section through the apparent fatigue origin did not exhibit evidence of material defects; however the fatigue initiation area was obscured as a result of secondary damage. The outer diameter of the planet gear shaft was found to have been plated with chromium or nickel and the case hardness of the carburized case on the planet gear was below that specified by the manufacturer. Investigation determined that none of the three planet gears in this engine were of OEM manufacture. Plating of the planet gear is not an authorized repair procedure, and no military repair procedure was identified authorizing this type of repair.

Probable Cause: Fatigue failure of a reduction drive planetary gear. Factors include an unapproved part and plating process, and uneven terrain at the emergency landing site.

Accident investigation:
cover
  
Investigating agency: NTSB
Report number: SEA98FA104
Status: Investigation completed
Duration: 1 year and 6 months
Download report: Final report

Sources:

NTSB SEA98FA104

Location

Revision history:

Date/timeContributorUpdates
11-Mar-2024 12:52 ASN Update Bot Added

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