Accident VAT/Sikorsky S-55QT Whisper Jet N17754,
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ASN Wikibase Occurrence # 75773
 
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Date:Monday 18 September 2000
Time:08:15
Type:VAT/Sikorsky S-55QT Whisper Jet
Owner/operator:Papillon Grand Canyon Helicopters
Registration: N17754
MSN: V55-398T
Total airframe hrs:487 hours
Engine model:Honeywell TSE331-10UA-5
Fatalities:Fatalities: 0 / Occupants: 7
Aircraft damage: Substantial
Category:Accident
Location:6 km E of Hoover Dam, AZ -   United States of America
Phase: En route
Nature:Passenger - Non-Scheduled/charter/Air Taxi
Departure airport:Las Vegas, NV (LAS)
Destination airport:Grand Canyon, AZ (GCN)
Investigating agency: NTSB
Confidence Rating: Accident investigation report completed and information captured
Narrative:
The helicopter was being operated as a sightseeing flight to the Grand Canyon. The pilot reported that during cruise flight the rotor and engine noise suddenly decreased and the helicopter began a descent. During the ensuing forced landing, the helicopter landed hard. The helicopter was fabricated from an ex-military remanufactured and modified Sikorsky S-55 (UH-19D). The original radial reciprocating engine had been replaced with a Garrett Gas Turbine TPE 331 modified to a TSE 331 IOUA 511SW. It had a 6,000-hour time between overhaul. According to maintenance records dating back to July 3, 1985, the accident engine P-54083 operated in more than one Fairchild SA226 airplane in Australia, and several rotary wing S-55 aircraft during their certification in the United States. Following the accident the engine was shipped to the modifier for functional testing in a cell. The engine started and idled normally. Increasing the rpm to the certified operating specification of 101.5 percent revealed no abnormal conditions. The test propeller was moved from the start locks and increasing torque load was applied. As the torque was increased the engine responded normally until approximately 60 percent torque when the indicated engine rpm rapidly decreased and an emergency shutdown was initiated. The process was repeated through 12 cycles, during which the indicated rpm began a sudden rapid decrease when torque was increased. Test cell troubleshooting failed to identify or correct this condition. During manual rotation of the propeller following the final cycle some "slipping" was noted between the output shaft and the main rotating group. Subsequent examination of the gearbox revealed disengagement of the sun and bull gear assembly. Examination revealed fretting damage to the retaining nut and mating surfaces related to loss of specified torque. Visual examination of the sun and bull gears revealed severe damage to the mating splines of both gears. About 9 months before the accident the original manufacturer issued a service bulletin providing for the replacement of the affected components; the engine modifier recommended replacement of the components prior to further operation. Examination of past oil analysis samplings revealed increases of iron and magnesium over a period of time, with analysis report comments of "Alert" and "Iron Appears High."

Probable Cause: The failure of maintenance personnel to accomplish a service bulletin addressing the potential failure of engine drive gears, and the ignored oil analysis testing results that indicated an impending internal engine failure that subsequently resulted in the loss of engine drive to the main rotor during flight.

Accident investigation:
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Investigating agency: NTSB
Report number: LAX00FA342
Status: Investigation completed
Duration:
Download report: Final report

Sources:

NTSB: https://www.ntsb.gov/_layouts/ntsb.aviation/brief.aspx?ev_id=20001212X21998&key=1

Revision history:

Date/timeContributorUpdates
19-Jul-2010 03:19 TB Added
19-Jul-2010 06:59 TB Updated [Registration]
19-Jul-2010 08:05 TB Updated [Departure airport, Destination airport]
19-Jul-2010 08:42 TB Updated [Departure airport]
19-Jul-2010 11:03 TB Updated [Aircraft type]
21-Dec-2016 19:25 ASN Update Bot Updated [Time, Damage, Category, Investigating agency]
24-Nov-2017 09:16 TB Updated [Aircraft type, Source, Damage, Narrative]
12-Dec-2017 19:09 ASN Update Bot Updated [Operator, Departure airport, Destination airport, Source, Damage, Narrative]
11-Oct-2021 19:01 harro Updated [Narrative, Accident report]

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