Serious incident British Aerospace 3101 Jetstream 31 N460CE,
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ASN Wikibase Occurrence # 352727
 
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Date:Friday 27 August 1999
Time:11:10 LT
Type:Silhouette image of generic JS31 model; specific model in this crash may look slightly different    
British Aerospace 3101 Jetstream 31
Owner/operator:Chicago Express Airlines
Registration: N460CE
MSN: 680
Year of manufacture:1985
Total airframe hrs:21604 hours
Engine model:Garrett TPE-331-10UGR
Fatalities:Fatalities: 0 / Occupants: 20
Aircraft damage: None
Category:Serious incident
Location:South Bend, IN -   United States of America
Phase: En route
Nature:Passenger - Scheduled
Departure airport:Chicago-Midway Airport, IL (MDW/KMDW)
Destination airport:Grand Rapids, MI (GRR)
Investigating agency: NTSB
Confidence Rating: Accident investigation report completed and information captured
Narrative:
The airplane sustained an in-flight failure of the right engine. The captain performed the checklist to shut down the engine and performed the single engine landing. No injuries were reported. A review of the engine history revealed that this was the third "in-flight shutdown" for this engine. The engine's time since new was 21,101.8 hours, its time since overhaul was 2,414.3 hour, and its time installed on the airplane since its last maintenance was 76.4 hours. The reason for the last maintenance was an "in-flight shutdown." The accessory section was examined at the NTSB Materials Laboratory. The report stated that the spur gear appeared undamaged. The spur gearshaft had portions of teeth missing. The housing had markings and impressions consistent with splined spur gear contact. The splined spur gear was found fractured and deformed into an oval shape, resulting in a gap between the mating fracture faces. The outer surfaces parallel to the circumferential plane of the splined spur gear appeared rubbed, and portions had a blue-purple tint consistent with frictional heating. Areas of the fracture surfaces also had a similar blue-purple tint. Portions of five external gear teeth were missing. All of the internal spline's teeth peaks were missing and the teeth were deformed. One radial fracture face had smooth flat features, consistent with fatigue and crack arrest lines were found. The fatigue had multiple origins. Inner diameter origins were located in the root of a spline. The contact surface of the spline tooth adjacent to the fracture origin was deformed consistent with rotational contact with spline crowns. Hardness of the splined spur gear was measured to be 38 HRC, which was within its specified range.

Probable Cause: the right engine accessory section's splined gear spur gear failure during cruise flight.

Accident investigation:
cover
  
Investigating agency: NTSB
Report number: CHI99IA350
Status: Investigation completed
Duration: 1 year and 11 months
Download report: Final report

Sources:

NTSB CHI99IA350

History of this aircraft

Other occurrences involving this aircraft
17 January 2003 CP-2404 Servicio Aéreo Vargas España - SAVE 0 Yacuiba Airport (BYC) sub
Runway excursion

Location

Revision history:

Date/timeContributorUpdates
08-Mar-2024 15:12 ASN Update Bot Added
08-Mar-2024 15:16 ASN Updated [Aircraft type, Operator, Nature, Departure airport, Destination airport, Narrative]

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