Serious incident Boeing 727-232 N519DA,
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ASN Wikibase Occurrence # 375770
 
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Date:Saturday 28 December 1985
Time:14:33 LT
Type:Silhouette image of generic B722 model; specific model in this crash may look slightly different    
Boeing 727-232
Owner/operator:Delta Air Lines
Registration: N519DA
MSN: 21470/1400
Year of manufacture:1978
Total airframe hrs:22083 hours
Engine model:P&W JT8D-15A
Fatalities:Fatalities: 0 / Occupants: 131
Aircraft damage: Minor
Category:Serious incident
Location:Fort Lauderdale, FL -   United States of America
Phase: Initial climb
Nature:Passenger - Scheduled
Departure airport:
Destination airport:Detroit-Metropolitan Wayne County Airport, MI (DTW/KDTW)
Investigating agency: NTSB
Confidence Rating: Accident investigation report completed and information captured
Narrative:
AFTER GEAR RETRACTION DRG TAKEOFF, AT APRX 150' AGL, THE AIRCREW HEARD A LOUD NOISE & NOTED THE #2 ENG HAD FAILED. THEY SECURED THE ENG, DUMPED FUEL & LANDED WITHOUT FURTHER INCIDENT. AN EXAM OF THE #2 ENG REVEALED THE COMBUSTION CHAMBER OUTER CASE, PN 616315, HAD FAILED FROM HI STRESS, LOW-CYCLE FATIGUE. THE FAILURE ORIGINATED AT A 4.6 INCH CRACK AT THE REAR DRAIN BOSS TO CASE WELD. AT THE LAST SHOP INSPN, A SUSPECTED CRACK WAS VISUALLY OBSVD IN THIS AREA. THE CASE WAS PREPARED FOR NON-DESTRUCTIVE TESTING BY GRIT BLASTING IT WITH ALUMINUM OXIDE BEADS TO STRIP OFF NICKEL-CADMIUM PLATING. HOWEVER, THE TESTING DID NOT REVEAL A CRACK. THEREFORE, THE CASE WAS RECOATED WITH NICKEL-CADMIUM & RETURNED TO SVC. AFTER THE FAILURE, AN EXAM OF THE FRACTURE AREA REVEALED THE PRESENCE OF NICKEL & CADMIUM (0.5 TO 0.75 INCH, CENTERED ON THE FRACTURE ORIGIN AREA). THERE WAS EVIDENCE THAT GRIT BLASTING (PRIOR TO NON-DESTRUCTIVE TESTING) HAD MECHANICALLY CLOSED THE PREV CRACK, THUS PREVENTING DETECTION. THE OPERATOR REVISED THE SHOP PROCEDURE TO A SHELL BLASTING METHOD.

Probable Cause:

Accident investigation:
cover
  
Investigating agency: NTSB
Report number: MIA86MA048
Status: Investigation completed
Duration:
Download report: Final report

Sources:

NTSB MIA86MA048

Revision history:

Date/timeContributorUpdates
29-Mar-2024 09:18 ASN Update Bot Added

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